Laser-based Technologies for Sustainable Manufacturing, ISBN-13: 978-1032392738
[PDF eBook eTextbook]
- Publisher: CRC Press; 1st edition (26 July 2023)
- Language: English
- 252 pages
- ISBN-10: 1032392738
- ISBN-13: 978-1032392738
This book provides scientific and technological insights on novel techniques of design and manufacturing using laser technologies. It showcases applications of laser micromachining in the biomedical industry, laser-based manufacturing processes in aerospace engineering, and high-precision laser-cutting in the home appliance sector.
Features:
- Each chapter discusses a specific engineering problem and showcases its numerical, and experimental solution
- Provides scientific and technological insights on novel routes of design and manufacturing using laser technologies
- Synergizes exploration related to the various properties and functionalities through extensive theoretical and numerical modeling
- Highlights current issues, developments, and constraints in additive manufacturing
- Discusses applications of laser cutting machines in the manufacturing industry and laser micromachining for the biomedical industry
The text discusses optical, and laser-based green manufacturing technologies and their application in diverse engineering fields including mechanical, electrical, biomedical, and computer. It further covers sustainability issues in laser-based manufacturing technologies and the development of laser-based ultra-precision manufacturing techniques. The text also discusses the use of artificial intelligence and machine learning in laser-based manufacturing techniques. It will serve as an ideal reference text for senior undergraduate, graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.
Table of Contents:
Cover
Half Title
Series Page
Title Page
Copyright Page
Contents
Aim and Scope
Preface
Acknowledgment
Editors
Contributors
1 Introduction to Optics and Laser-Based Manufacturing Technologies
1.1 Introduction
1.2 Optics
1.2.1 Concepts of Optics Geometry
1.2.2 Optics Geometry
1.2.3 The Approximation of Ray
1.2.4 Reflection
1.2.5 Law of Reflection
1.2.6 Specular and Diffuse Reflection
1.2.7 Refraction
1.2.8 Law of Refraction
1.3 Mirror and Lenses
1.3.1 Mirror
1.3.2 Lens
1.4 Laser
1.4.1 Lasers Types
1.5 Lasers in Manufacturing
1.6 Laser Metal Deposition
1.7 Lasers in Additive Manufacturing
1.7.1 Use of Lasers in Additive Manufacturing
1.8 Laser Parameters in 3D Printing
1.8.1 Operating Wavelength
1.8.2 Average Power Pulse Energy Intensity
1.8.3 Pulse Duration
1.8.4 Beam Quality and Focused Spot Size
1.9 Laser for 3D Printing Technology
1.9.1 Stereolithography (SLA)
1.9.2 Selective Laser Sintering (SLS)
1.9.3 Selective Laser Melting (SLM)
1.9.4 Laser-Guided Net Engineering (LENS)
1.10 Laser-Based Macro-Scale Metal AM Challenges
1.10.1 Interface Defects
1.10.2 Powder Contamination
1.10.3 Pre-Processing Software
1.10.4 Experimental Design
1.11 Industrial Applications
1.11.1 Photolithography
1.11.2 Marking and Scribing
1.11.3 Noncontact Measurement
1.11.4 Scientific Applications
1.11.5 Clinical and Medical Applications
1.12 Conclusion
References
2 Physics of Laser–Matter Interaction in Laser-Based Manufacturing
2.1 Terminology
2.2 Energy Levels and Transitions
2.2.1 Electronic Levels
2.2.2 Vibrational Levels
2.2.3 Rotational Levels
2.3 Excitation
2.3.1 Stimulated and Spontaneous Emission
2.4 Population Inversions
2.5 Amplification and Oscillation
References
3 Current Issues, Developments, and Constraints in Additive Manufacturing
3.1 Introduction
3.2 Fundamentals of AM
3.2.1 Process
3.2.2 Technique
3.2.3 Materials
3.2.4 Understanding the Requirements of Standards
3.3 Recent Trends
3.3.1 Hybrid Process
3.3.2 Micro Manufacturing
3.3.3 Process Optimization
3.3.4 4D Printing
3.3.5 Control and Monitoring
3.3.6 Data Acquisition
3.3.7 Sustainability
3.4 Applications
3.4.1 Biomaterials
3.4.2 Aerospace
3.4.3 Buildings
3.4.4 Protective Structures
3.4.5 Orthopedics
3.4.6 Repair and Remanufacturing of Damaged Components
3.4.7 AM for Space Resources
3.5 Limitations of AM
3.6 Conclusion
References
4 Laser-Based Additive Manufacturing
4.1 Introduction
4.2 Laser in Additive Manufacturing
4.2.1 Classification of Laser-Based Additive Manufacturing
4.2.2 Design for Additive Manufacturing Processes
4.2.3 Post-processing of Additive Manufactured Components
4.3 Defects in Laser-Based Additive Manufacturing Processes
4.4 Application of Laser-Based Additive Manufacturing Processes
4.4.1 Medical and Dental Applications
4.4.2 Automobile Application
4.4.3 Aerospace and Military Application
4.5 Comparison of Laser-Based Additive Manufacturing
4.6 Current Issues, Challenges, and Future Scope
Acknowledgement
References
Abbreviation
5 Prospects of AI and ML in Laser-Based Manufacturing Technologies
5.1 Introduction
5.2 Role of ML in LBM
5.2.1 DL-Based Predictive Visualization of Fiber Laser Machining
5.2.2 Using ML, the Effects of Laser Energy Uncertainty on Temperature Changes in Directed Energy Deposition
5.2.3 ML-Based Challenges
5.3 Role of AI in LBM
5.3.1 AI Challenges
5.4 Conclusion
References
6 Application of Laser Technology in the Mechanical and Machine Manufacturing Industry
6.1 Introduction
6.1.1 Application of Lasers
6.1.2 Advantages of Lasers
6.1.3 Limitations of Lasers
6.2 Current Tools and Techniques Used in Mechanical and Machine Industry
6.2.1 Laser Cutting, Drilling, and Piercing
6.2.2 Laser Welding
6.2.3 Additive Manufacturing
6.2.4 Various Techniques Used for Additive Manufacturing
6.2.5 Suitable Alternatives to Improve the Existing Technology
6.3 Summary, Conclusion, and Future Challenges
References
7 Application of Laser-Based Manufacturing Processes for Aerospace Applications
7.1 Introduction
7.2 LAM, a Viable Option for the Fabrication of Aerospace Components
7.2.1 LAM processes
7.3 Laser Powder Bed Fusion
7.4 Laser-Directed Energy Deposition
7.5 Optimization of Parameters
7.6 Hybridization of the Process
7.7 Mitigation of Stresses
7.8 General Solutions to the Applications Through Findings
7.9 Conclusion
References
8 Laser Micromachining in Biomedical Industry
8.1 Introduction
8.2 LMM and Texturing
8.2.1 Laser Systems
8.2.2 Applications in Biomedical Industry
8.3 Lasers and Materials LMM Devices
8.3.1 Materials for LMM Devices
8.3.2 Common Industrial Lasers
8.3.3 System Considerations
8.3.4 Processing Considerations
8.4 Recent Trends in Biomedical Devices
8.4.1 Bio-Implants
8.4.2 Surgical Tools
8.4.3 Lab on Chip
8.4.4 Bio Sensors
8.4.5 Prosthetics
8.4.6 Angioplasty
8.4.7 AI and Computer Software
8.5 Challenges in Biomedical Industry and Solution for Future
8.6 Conclusion and Future Scope
References
9 Effect of Laser Surface Melting on Atmospheric Plasma Sprayed High-Entropy Alloy Coatings
9.1 Introduction
9.2 Laser-Based Surface Modification Techniques
9.2.1 Laser Surface Texturing
9.2.2 Laser Cladding
9.2.3 Laser Shock Peening
9.2.4 Laser Surface Melting
9.2.5 Laser Hardening
9.2.6 Laser Surface Alloying
9.2.7 Laser Glazing
9.3 Laser–Material Interaction
9.4 Area of Applications
9.4.1 Automobile Applications
9.4.2 Aerospace Applications
9.4.3 Biomedical Applications
9.4.4 Nuclear Applications
9.5 High-Entropy Alloy
9.6 Experimental Procedure
9.7 Results and Discussion
9.8 Conclusions
9.9 Future Scope
Acknowledgments
References
10 Laser Processing Technologies in Electronic and MEMS Packaging for Advancement of Industry 4.0
10.1 Introduction
10.1.1 Role of Sensors
10.1.2 Advancement
10.2 The Evolution of Biosensors
10.2.1 Essential Idea of Biosensors
10.2.2 Nano Materials
10.2.3 AI Biosensors
10.2.4 Flexible Bioelectronics Materials and Integration
10.2.5 Wireless Communication
10.2.6 Machine Learning
10.2.7 Smartphone-Based Platform
10.2.8 Designs in the Semiconductor Enterprises and Packaging Foundries
10.3 Laser Drilling
10.3.1 Laser Cutting
10.3.2 Accentuation
10.4 Conclusion and Future Scope
10.5 Future Scope
References
Index
Dr. Avinash Kumar is currently working as an Assistant Professor in the Department of Mechanical Engineering at the Indian Institute of Information Technology, Design and Manufacturing (IIITD&M) Kancheepuram, Chennai (An Institute of National Importance under Ministry of Education, Government of India). He is Visiting Research Professor, Stanford University California, USA. His research interests include Micro/Nanofabrication, Laser Machining, and Surface Engineering for Micro-fludics and MEMS/Micro/Bio-devices. He have published more than 10 international journals, 4 chapters and 7 international conference papers. His google scholar ID is eiJdMdoAAAAJ, ORCID ID is 0000-0002-8071-5748, Scopus ID is 56564412000 and Web of Science Researcher ID is P-6124-2018. He is a reviewer in ASME Journal of Solar Energy Engineering, Journal of Engineering Applications of Computational Fluid Mechanics, ASME Journal of Heat Transfer, Journal of Physics of Fluids, and many more. He worked as a Post-Doctoral Fellow at Indian Institute of Technology Kanpur until 2019. His post-PhD research experience includes Early Post-Doctoral Fellow in the Department of Mechanical Engineering, Indian Institute of Technology Delhi. He also worked as Assistant Professor (TEQIP faculty) in a World Bank and MHRD-(Government of India) project (NPIU) for a semester (2018) at THDC-Institute of Hydropower Engineering & Technology Tehri (Uttarakhand). He obtained his PhD from the Department of Mechanical Engineering, Indian Institute of Technology Delhi in 2018. He received his Bachelor of Engineering in Mechanical Engineering from Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal in 2010 and M. Tech degree in Mechanical Engineering from Indian Institute of Technology Kanpur, India in 2012. He was Research Associate at the Bio-MEMS and Micro-fluidics Laboratory, Indian Institute of Technology Kanpur, India, from August 2012 to November 2012. He worked as Research Associate with Prof. G. K. Ananthsuresh and Prof. Ashitava Ghoshal in Robert Bosch Centre for Cyber Physical system, Mechanical Engineering Department, Indian Institute of Science Bangalore for a year (2013).He qualified Indian Engineering Services in 2010. He qualify GATE-2010 with 98.20 % in 2010. His PhD thesis was nominated for best thesis award by the foreign and Indian examiner. He was selected in India-Sri Lanka youth exchange program 2017, organized by the Ministry of youth affairs and sports, Government of India. He was awarded DST-International Travel Fellowship in 2018 to visit Hawaii, USA. He is currently working on the various research projects by CSIR and DST-GOI. He have coordinated and organised many conferences and workshops at IIITDM Kanchipuram-Chennai, IIT Delhi, IIT Kanpur and AIIMS Delhi.He has delivered many talks in Webinars, Faculty Development Programs and workshops in the institute like (a) B. S. Abdur Rahman Crescent Institute of Science and Technology, Vandalur, Chennai in association with Tamilnadu State Council for Science and Technology, Chennai, (b) Sathyabama Institute of Science & Technology, Chennai, (c) SRM University Chennai and VIT Chennai. He have examined many M.Tech. and Ph.D. students at SRM University Chennai. He have guided more than 10 B.Tech., M.Tech. and Ph.D. students for their thesis.
Dr. Ashwani Kumar received Ph.D. (Mechanical Engineering) in the area of Mechanical Vibration and Design. He is currently working as Senior Lecturer, Mechanical Engineering (Gazetted Officer Group B) at Technical Education Department, Uttar Pradesh (Under Government of Uttar Pradesh) Kanpur, India since December 2013. He has worked as Assistant Professor in Department of Mechanical Engineering, Graphic Era University Dehradun India from July 2010 to November 2013. He has more than twelve years of research and academic experience in mechanical and materials engineering. He is Series Editor of book series “Advances in Manufacturing, Design and Computational Intelligence Techniques” and “Renewable and Sustainable Energy Developments” published by CRC Press, Taylor & Francis, USA. He is Editor-in-Chief for International Journal of Materials, Manufacturing and Sustainable Technologies (IJMMST) and Associate Editor for International Journal of Mathematical, Engineering and Management Sciences (IJMEMS) Indexed in ESCI/Scopus and DOAJ. He is editorial board member of 4 international journals and acts as review board member of 20 prestigious (Indexed in SCI/SCIE/Scopus) international journals with high impact factor i.e. Applied Acoustics, Measurement, JESTEC, AJSE, SV-JME, and LAJSS. In addition he has published 100+ research articles in journals, book chapters and conferences. He has authored/co-authored cum edited 22 books of Mechanical and Materials Engineering. He has published 2 patents. He is associated with International Conferences as Invited Speaker/ Advisory Board/Review Board member/Program Committee Member. He has delivered many invited talks in webinar, FDP and Workshops. He has been awarded as Best Teacher for excellence in academic and research. He has successfully guided 12 B.Tech., M.Tech and Ph.D. thesis.In administration he is working as coordinator for AICTE, E.O.A., Nodal officer for PMKVY-TI Scheme (Government of India) and internal coordinator for CDTP scheme (Government of Uttar Pradesh). He is currently involved in the research area of AI & ML in Mechanical Engineering, Advanced Materials & Manufacturing Techniques, Building Efficiency, Renewable Energy Harvesting, Heavy Vehicle Dynamics and Sustainable Transportation.
Abhishek Kumar is currently working as Ph.D. Scholar in Department of Mechanical Engineering, University of California Merced, U.S.A. from January 2021. He has received his M.Tech in Design Engineering from Indian Institute of Technology Delhi, India in 2016. He received his Bachelor of Engineering degree with honors in Mechanical Engineering from Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal in 2014. He has worked as Assistant Professor in the Department of Mechanical Engineering at Jabalpur Engineering College Jabalpur M.P. India from January 2018- December 2020. He has worked as summer visiting researcher at Indian Institute of Technology Kanpur from June 2018- July 2018. He has previously worked as an Assistant Professor at Galgotias University, Greater Noida (U.P.) from Sept. 2017 – Dec. 2017, and Parul University, Vadodara (Gujarat) from June 2016 – Sept. 2017.He qualified GATE-2014 with 99.25 percentile in 2014. His M.Tech. thesis was based on the investigation of nano-wear in Mg-based composites in collaboration with NUS Singapore. He is a Certified Peer Reviewer for Elsevier and has successfully reviewed more than 15 journal papers. He has been recognized as the Outstanding Reviewer by the Journal of Magnesium and Alloys (11.90 impact factor) due to his extraordinary contributions to the journal. He is currently involved in the research which involves Tribology, Mechanical Behavior of Materials, Material Characterization, Mechanical Testing, Mechanical Properties, Microstructure, Nanomaterials, Material Characteristics, Materials and Materials Processing. He has published 6 research articles in international journals of high impact factors.
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