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Automotive Technology: A Systems Approach 7th Edition by Jack Erjavec, ISBN-13: 978-1337794213

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Description

Automotive Technology: A Systems Approach 7th Edition by Jack Erjavec, ISBN-13: 978-1337794213

[PDF eBook eTextbook] – Available Instantly

  • Publisher: ‎ Cengage Learning; 7th edition (January 1, 2019)
  • Language: ‎ English
  • 1728 pages (Large file size: 55 MB)
  • ISBN-10: ‎ 133779421X
  • ISBN-13: ‎ 978-1337794213

AUTOMOTIVE TECHNOLOGY: A SYSTEMS APPROACH provides comprehensive coverage with updates to address the latest ASE Education Foundation requirements for Maintenance and Light Repair (MLR), Automotive Service Technology (AST), and Master Service Technology (MAST) program accreditation levels. Thoroughly revised to provide accurate, current information on the latest technology, industry trends, and state-of-the-art tools and techniques, the Seventh Edition is an essential resource for building career ready students who want to succeed in the dynamic, rapidly evolving field of automotive service and repair.

Table of Contents:

Title Page

Copyright Page

Contents

Photo Sequences

Preface

About the Book

New to this Edition

Organization and Goals of this Edition

Acknowledgments

About the Author

Features of the Text

Objectives

The Three Cs

Cautions and Warnings

Shop Talk

Customer Care

Tool Care

Using Service Information

Performance Tips

“Go To” Feature

Photo Sequences

Procedures

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Metric Equivalents

Supplements

Tech Manual

Instructor Resources

Mindtap for Automotive

Section 1: Automotive Technology

Chapter 1: Careers In The automotive Industry

Objectives

The Automotive Industry

Job Classifications

Related Career Opportunities

Training for a Career in Automotive Service

ASE Certification

ASE Tests

ASE Education Foundation Program Accreditation

Key Terms

Summary

Review Questions

Chapter 2: Workplace Skills

Objectives

Seeking and Applying for Employment

Accepting Employment

Working as a Technician

Communications

Solving Problems and Critical Thinking

Professionalism

Interpersonal Relationships

Key Terms

Summary

Review Questions

Chapter 3: Basic Theoriesand Math

Objectives

Matter

Energy

Volume

Force

Time

Motion

Work

Waves and Oscillations

Light

Liquids

Gases

Heat

Chemical Properties

Electricity and Electromagnetism

Key Terms

Summary

Review Questions

Chapter 4: Automotive Systems

Objectives

Historical Background

Design Evolution

Body Shapes

The Basic Engine

Engine Systems

Electrical and Electronic Systems

Heating and Air-Conditioning Systems

Drivetrain

Running Gear

Hybrid Vehicles

Alternative Fuels

Key Terms

Summary

Review Questions

Chapter 5: Hand Tools And Shop Equipment

Objectives

Measuring Systems

Fasteners

Measuring Tools

Hand Tools

Shop Equipment

Power Tools

Jacks and Lifts

Service Information

Key Terms

Summary

Review Questions

Chapter 6: Diagnostic Equipment And Special Tools

Objectives

Engine Repair Tools

Electrical/Electronic System Tools

Engine Performance Tools

Pressure Transducer

Transmission and Driveline Tools

Suspension and Steering Tools

Brake System Tools

Heating and Air- Conditioning Tools

Key Terms

Summary

Review Questions

Chapter 7: Working Safely In The Shop

Objectives

Personal Safety

Tool and Equipment Safety

Work Area Safety

Manufacturers’ Warnings and Government Regulations

OSHA

Right-To-Know Law

Key Terms

Summary

Review Questions

Chapter 8: Preventive Maintenance And Basic Services

Objectives

Repair Orders

Vehicle Identification

Preventive Maintenance

Basic Services

Additional PM Checks

Key Terms

Summary

Review Questions

Section 2: Engines

Chapter 9: Automotive Engine Designs And Diagnosis

Objectives

Introduction to Engines

Engine Classifications

Engine Measurement and Performance

Diesel Engines

Other Automotive Power Plants

Engine Identification

Engine Diagnostics

Evaluating the Engine’s Condition

Noise Diagnosis

Key Terms

Summary

Review Questions

ASE – Style Review Questions

Chapter 10: Engine Disassembly And Cleaning

Objectives

Removing an Engine

Engine Disassembly and Inspection

Cleaning Engine Parts

Crack Detection

In-Vehicle Engine Service

Cylinder Head

Key Terms

Summary

Review Questions

ASE – Style Review Questions

Chapter 11: Lower End Theory And Service

Objectives

Short Block Disassembly

Cylinder Block

Cylinder Block Reconditioning

Crankshaft

Crankshaft Inspection and Rebuilding

Installing Main Bearings and Crankshaft

Piston and Piston Rings

Installing Pistons and Connecting Rods

Installation of Camshaft and Related Parts

Crankshaft and Camshaft Timing

Oil Pump Service

Installing the Oil Pump

Key Terms

Summary

Review Questions

ASE – Style Review Questions

Chapter 12: Upper End Theory And Service

Objectives

Camshafts

Cylinder Head

Intake and Exhaust Valves

Cylinder Head Disassembly

Inspection of the Valve Train

Inspection of Camshaft and Related Parts

Servicing Cylinder Heads

Valve Stem Seals

Assembling the Cylinder Head

Key Terms

Summary

Review Questions

ASE – Style Review Questions

Chapter 13: Engine Sealing And Reassembly

Objectives

Torque Principles

Gaskets

Specific Engine Gaskets

Adhesives, Sealants, and Other Sealing Materials

Oil Seals

Engine Reassembly

Installing the Engine

Key Terms

Summary

Review Questions

ASE – Style Review Questions

Chapter 14: Lubricating And Cooling Systems

Objectives

Lubrication System

Flushing the System

Cooling Systems

Cooling System Diagnosis

Inspection of Cooling System

Testing for Leaks

Cooling System Service

Key Terms

Summary

Review Questions

ASE – Style Review Questions

Section 3: Electricity

CHAPTER 15: Basics of Electrical Systems

Objectives

Basics of Electricity

Electrical Terms

Ohm’s Law

Circuits

Circuit Components

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 16: General Electrical System Diagnostics and Service

Objectives

Electrical Problems

Electrical Wiring Diagrams

Electrical Testing Tools

Using Multimeters

Using Lab Scopes

Testing Basic Electrical Components

Troubleshooting Circuits

Testing for Common Problems

Connector and Wire Repairs

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 17: Batteries: Theory, Diagnosis, and Service

Objectives

Basic Battery Theory

Battery Hardware

Battery Ratings

Common Types of Batteries

Lead-Acid Batteries

Servicing and Testing Batteries

Jump-Starting

KeyTerms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 18: Starting and Motor Systems

Objectives

Basics of Electromagnetism

Starting Motors

Starting System

Starter Motor Circuit

Control Circuit

Starting System Testing

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 19: Charging Systems

Objectives

Alternating Current Charging Systems

AC Generator Operation

Voltage Regulation

Current Trends

Preliminary Checks

General Testing Procedures

AC Generator Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 20: Lighting Systems

Objectives

Automotive Lamps

Headlights

Headlight Switches

Automatic Light Systems

Headlight Service

Headlight Replacement

Basic Lighting System Diagnosis

Rear Exterior Lights

Interior Light Assemblies

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 21: Instrumentation and Information Displays

Objectives

Instrument Panels

Displays

Mechanical Gauges

Electronic Instrument Clusters

Basic Information Gauges

Indicator and Warning Devices

Driver Information Centers

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 22: Basics of Electronics and Computer Systems

Objectives

Capacitors

Semiconductors

Computer Basics

Multiplexing

Protecting Electronic Systems

Diagnosing Modules and Networks

Testing Electronic Circuits and Components

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 23: Electrical Accessories

Objectives

Windshield Wiper/Washer Systems

Horns/Clocks/Cigarette Lighter Systems

Cruise (Speed) Control Systems

Adaptive Cruise Control

Sound Systems

Telematics

Navigation Systems

Power Lock Systems

Power Windows

Power Seats

Power Mirror System

Rear-Window Defrosters and Heated Mirror Systems

Other Electronic Equipment

Garage Door Opener System

Security and Antitheft Devices

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Section 4: ENGINE PERFORMANCE

CHAPTER 24: Engine Performance Systems

Objectives

Ignition Systems

Fuel System

Air Induction System

Emission Control Systems

Engine Control Systems

Computer Logic

On-Board Diagnostic Systems

System Operation

Obd Ii Monitoring Capabilities

Obd II Self-Diagnostics

MIL

Basic Diagnosis of Electronic Engine Control Systems

Diagnosing Obd II Systems

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 25:Detailed Diagnosis and Sensors

Objectives

Using Scan Tool Data

Symptom-Based Diagnosis

Basic Testing

Diagnosis of Computer Voltage Supply and Ground Wires

Switches

Temperature Sensors

Pressure Sensors

Mass Airflow (MAF) Sensors

Oxygen Sensors (O2S)

Testing Air-Fuel Ratio (A/F) Sensors

Position Sensors

EGR Valve Position Sensor

Speed Sensors

Position/Speed Sensors

Knock Sensor (KS)

Computer Outputs and Actuators

Testing Actuators

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 26: Ignition Systems

Objectives

Basic Circuitry

Ignition Components

Triggering and Switching Devices

Engine Position Sensors

Distributor Ignition System Operation

Electronic Ignition Systems

EI System Operation

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 27: Ignition System Diagnosis and Service

Objectives

Misfires

General Ignition System Diagnosis

Ignition System Inspection

No-Start Diagnosis

Diagnosing with an Engine Analyzer

Diagnosing with a Dso or Gmm

Ignition Timing

Diagnosing Primary Circuit Components

Secondary Circuit Tests and Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 28: Gasoline, Diesel, and Other Fuels

Objectives

Crude Oil

Gasoline

Basic Gasoline Additives

Oxygenates

MTBE

Gasoline Quality Testing

Alternatives to Gasoline

Diesel Fuel

Diesel Engines

Diesel Fuel Injection

Diesel Emission Controls

Diagnostics

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 29: Fuel Delivery Systems

Objectives

Guidelines for Safely Working on Fuel Systems

Fuel Tanks

Filler Caps

Fuel Lines and Fittings

Fuel Filters

Fuel Pumps

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 30: Electronic Fuel Injection

Objectives

Basic Efi

Throttle Body Injection (TBI)

Port Fuel Injection (PFI)

Pressure Regulators

Central Port Injection (Cpi)

Gasoline Direct-Injection Systems

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 31: Fuel Injection System Diagnosis and Service

Objectives

Preliminary Checks

Basic Efi System Checks

Injector Service

Fuel Rail, Injector, and Regulator Service

Electronic Throttle Controls

Idle Speed Checks

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 32: Intake and Exhaust Systems

Objectives

Vacuum Systems

Air Induction System

Induction Hoses

Intake Manifolds

Forced Induction Systems

Turbochargers

Superchargers

Exhaust System Components

Catalytic Converters

Exhaust System Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 33: Emission Control Systems

Objectives

Pollutants

Emission Control Devices

Evaporative Emission Control Systems

Precombustion Systems

Postcombustion Systems

Diesel Emission Controls

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 34: Emission Control Diagnosis and Service

Objectives

OBD II Test

Testing Emissions

Basic Inspection

Evaporative Emission Control System Diagnosis and Service

Pcv System Diagnosis and Service

Egr System Diagnosis and Service

Catalytic Converter Diagnosis

Air System Diagnosis and Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 35: Hybrid Vehicles

Objectives

Hybrid Vehicles

Hybrid Technology

Accessories

HVAC

GM’s Series Hybrids

GM’s Parallel Hybrids

Honda’s IMA System

IMA

Toyota’s Power-Split Hybrids

Ford Hybrids

4WD

Porsche and Volkswagen Hybrids

Hyundai and Kia Hybrids

Nissan/Infiniti Hybrids

Bmw Hybrids

Mercedes-Benz Hybrids

Maintenance and Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 36: Electric Vehicles

Objectives

A Look at History

Zero- Emissions Vehicles

Major Parts

Battery Charging

Accessories

HVAC

Driving a BEV

Ford Focus

Nissan Leaf

Mitsubishi i-MiEV

Tesla

Honda Fit Ev

Basic Diagnosis

Fuel Cell Vehicles

Fuel Cells

Current FCEVs

Toyota

Honda

Hyundai

Prototype Fcevs

Audi

Daimler

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Section 5: MANUAL TRANSMISSIONS AND TRANSAXLES

CHAPTER 37: Clutches

Objectives

Operation

Clutch Service Safety Precautions

Clutch Maintenance

Clutch Problem Diagnosis

Clutch Service

Linkage Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 38: Manual Transmissions and Transaxles

Objectives

Transmission Versus Transaxle

Gears

Basic Gear Theory

Transmission/Transaxle Design

Synchronizers

Gearshift Mechanisms

Transmission Power Flow

Transaxle Power Flows

Final Drive Gears and Overall Ratios

Dual Clutch Transmissions

Electrical Systems

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 39: Manual Transmission/Transaxle Service

Objectives

Lubricant Check

In-Vehicle Service

Diagnosing Problems

Transmission/Transaxle Removal

Cleaning and Inspection

Disassembly and Reassembly of the Differential Case

Reassembly/Reinstallation of Transmission/Transaxle

Key Term

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 40: Drive Axles and Differentials

Objectives

Basic Diagnosis and Service

Front-Wheel Drive (Fwd) Axles

Types of CV Joints

Front-Wheel Drive Applications

CV Joint Service

Rear-Wheel Drive Shafts

Operation of U-Joints

Types of U-Joints

Diagnosis of Drivetrain Problems

Final Drives and Drive Axles

Limited-Slip Differentials

Axle Shafts

Servicing the Final Drive Assembly

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Section 6: AUTOMATIC TRANSMISSIONS AND TRANSAXLES

CHAPTER 41: Automatic Transmissions and Transaxles

Objectives

Torque Converter

Lockup Torque Converter

Planetary Gears

Compound Planetary Gearsets

Honda’s Nonplanetary-Based Transmission

Continuously Variable Transmissions (CVT

Planetary Gear Controls

Transmission Clutches

Bearings, Bushings, and Thrust Washers

Snaprings

Gaskets and Seals

Final Drives and Differentials

Hydraulic System

Application of Hydraulics in Transmissions

Pressure Boosts

Shift Quality

Gear Changes

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 42: Electronic Automatic Transmissions

Objectives

Transmission Control Module

Hybrid Transmissions

Basic Eat Testing

Converter Clutch Control Diagnostics

Detailed Testing of Inputs

Detailed Testing of Actuators

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 43: Automatic Transmission and Transaxle Service

Objectives

Identification

Basic Service

Basic Diagnostics

Visual Inspection

Road Testing the Vehicle

Checking the Torque Converter

Diagnosing Hydraulic and Vacuum Control Systems

Common Problems

Linkages

Replacing, Rebuilding, and Installing a Transmission

Key Term

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 44: Four- and All-Wheel Drive

Objectives

Types of Drives

4WD Drivelines

Interaxle (Center) Differentials

Audi’s Quattro System

Helical Center Differential

Torque Vectoring

Diagnosing 4WD and Awd Systems

Servicing 4WD Vehicles

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Section 7: SUSPENSION AND STEERING SYSTEMS

CHAPTER 45: Tires and Wheels

Objectives

Wheels

Tires

Tire Ratings and Designations

Tire Pressure Monitor (Tpm) Systems

Tire/Wheel Runout

Tire Replacement

Tire/Wheel Assembly Service

Tire Repair

Wheel Bearings

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 46: Suspension Systems

Objectives

Frames

Suspension System Components

Independent Front Suspension

Basic Front-Suspension Diagnosis

Front-Suspension Component Servicing

Rear-Suspension Systems

Semi-Independent Suspension

Electronically Controlled Suspensions

Servicing Electronic Suspension Components

Active Suspensions

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 47: Steering Systems

Objectives

Mechanical Steering Systems

Power-Steering Systems

Electronically Controlled Power-Steering Systems

Steering System Diagnosis

Diagnosis

Specific Checks

Steering System Servicing

Power-Steering System Servicing

Four-Wheel Steering Systems

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 48: Restraint Systems: Theory, Diagnosis, and Service

Objectives

Seat Belts

Seat Belt Service

Air Bags

Electrical System Components

Diagnosis

Servicing the Air Bag System

Other Protection Systems

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 49: Wheel Alignment

Objectives

Wheel Alignment

Alignment Geometry

Prealignment Inspection

Wheel Alignment Equipment

Alignment Machines

Performing an Alignment

Four-Wheel Drive Vehicle Alignment

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Section 8: BRAKES

CHAPTER 50: Brake Systems

Objectives

Friction

Principles of Hydraulic Brake Systems

Hydraulic Brake System Components

Master Cylinders

Master Cylinder Operation

Fast-Fill and Quick Take-Up Master Cylinders

Central-Valve Master Cylinders

Hydraulic Tubes and Hoses

Hydraulic System Safety Switches and Valves

Drum and Disc Brake Assemblies

Hydraulic System Service

Power Brakes

Pushrod Adjustment

Hydraulic Brake Boosters

Electric Parking Brakes

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 51: Drum Brakes

Objectives

Drum Brake Operation

Drum Brake Components

Drum Brake Designs

Road Testing Brakes

Drum Brake Inspection

Brake Shoes and Linings

Wheel Cylinder Inspection and Servicing

Drum Parking Brakes

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 52: Disc Brakes

Objectives

Disc Brake Components and their Functions

Rear-Wheel Disc Brakes

Disc Brake Diagnosis

Service Guidelines

General Caliper Inspection and Servicing

Rear Disc Brake Calipers

Rotor Inspection

Rotor Service

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 53: Antilock Brake, Traction Control, and Stability Control Systems

Objectives

Antilock Brakes

Types of Antilock Brake Systems

Abs Operation

Automatic Traction Control

Automatic Stability Control

Antilock Brake System Service

Diagnosis and Testing

Testing Traction and Stability Control Systems

New Trends

Key Terms

Summary

Review Questions

ASE-Style Review Questions

Section 9: PASSENGER COMFORT

CHAPTER 54: Heating and Air Conditioning

Objectives

Ventilation System

Automotive Heating Systems

Heating System Service

Theory of Automotive Air Conditioning

Refrigerants

Basic Operation of an Air-Conditioning System

Compressors

Condenser

Receiver/Dryer

Thermostatic Expansion Valve/Orifice Tube

Evaporator

Refrigerant Lines

Air-Conditioning Systems and Controls

Temperature Control Systems

Key Terms

Summary

Review Questions

ASE-Style Review Questions

CHAPTER 55: Air-Conditioning Diagnosis and Service

Objectives

Service Precautions

Refrigerant Safety Precautions

Initial System Checks

Diagnosis

Performance Testing

Leak Testing

Emptying the System

General Service

Recharging the System

Climate Control Systems

Summary

Review Questions

ASE-Style Review Questions

Appendix A: Decimal and Metric Equivalents

Appendix B: General Torque Specifications

Glossary

Index

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